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Lightweight construction solutions not only reduce vehicle weight but also improve fuel efficiency, increase load capacity, and enhance energy performance. These features are particularly critical for electric vehicles and micro-mobility systems. Safari Plast supports this transition by providing thermoformable plastic sheet solutions tailored for electromobility applications.
Next-Generation Manufacturing Approach
Compared to conventional materials, lightweight plastic components offer a significant advantage in extending vehicle range and reducing carbon footprint. Safari Plast sheets combine these advantages with engineering-grade performance in both interior and exterior applications.
For OEMs with low to mid-volume production, the thermoforming process presents a strategic solution—thanks to its low mold costs and rapid time-to-market.
Application-Focused Solutions
- Lightweight electric vehicle body panels
- Roof modules and exterior shells
- Interior console and trim components
- Compact body parts for mobility vehicles
- Undershield and oil pan protection panels
- Surfaces compatible with advanced fastening and support systems
Material + Technology Integration
Safari Plast develops multilayer sheet solutions that are fully compatible with fastening systems, support structures, and industrial assembly techniques. This approach enables the replacement of traditionally heavy components with lighter and more efficient alternatives—without compromising structural integrity or performance.
In the e-mobility and lightweight construction technologies field, our solutions engineered for high strength-to-weight balance prioritise energy efficiency and sustainability in transport systems and infrastructure applications. Using our thermoforming and extrusion production processes, we manufacture ABS, HDPE and custom composite sheets that deliver exceptional performance in electric vehicle bodies, battery enclosures, chassis and lightweight structural components. With fast installation capability on-site, excellent surface quality and long service life, we position ourselves as a reliable partner in our customers’ mobility transformation.
